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Modifying the Outdoor Research Flex-Tex Gaiters

I purchased a pair of Outdoor Research Flex-Tex Gaiters last spring. I had owned the full-length Rocky Mountain High Gaiters from Outdoor Research for a year, and was a big fan of them. They are not completely waterproof, but are highly water-resistant, and still maintain a level of breathability that makes them appropriate for year-round use. I find them adequate for protecting my legs when bushwhacking and for keeping me warm and dry when traveling in rain and snow – but I’m always looking to loose weight. My eye had been on the Flex-Tex gaiters for a while. I thought that they would be a good alternative to full-length gaiters during the warmer months: something lighter and cooler which could provide protection from debris but would also handle the wet and snow that is often found in the alpine summer.

When I went to purchase the gaiters, I found that sizing was an issue. Unlike Outdoor Research’s other gaiters, the Flex-Tex do not come in normal sizes. They are offered only in the combination sizes of Small/Medium and Large/Extra Large. In the Rocky Mountain High gaiters I wear a medium. The Small/Medium Flex-Tex gaiters were far too small for me to even get on. The Large/Extra Large gaiters fit well around my footwear, but were loose at the top around my calf. Unlike other gaiters from Outdoor Research, the Flex-Tex had no adjustment to tighten the fit.

I purchased them anyway, thinking to give them a shot. After using them on an early season trip in the snow, it was evident that they would not work. The loose top allowed too much snow to enter the gaiter.

Rather than giving up on the gaiters and immediately returning them, I held on to them for a while. I thought that it would be simple enough to modify the gaiters by adding a new cuff on top of the gaiter, creating a channel of material through which could run a thin piece of webbing. The webbing could be cinched down around the leg and secured with a camlock. This would provide the same adjustment mechanism as that found on my full-length gaiters. It would not be a perfect seal, but short gaiters will never keep out as much debris as tall ones.

The gaiters lay neglected for a while. A few months later I found myself in Seattle Fabrics and wound up purchasing the needed webbing, as well as some stretchy Lycra material which I thought would serve as the added cuff. Then I forgot about the project again.

Eventually, I remembered the gaiters, and wanted to get them done. At that time I had some material left over from hemming a new pair of Kuiu Attack Pants. The Kuiu pants are made out of Toray Primeflex, an impressive soft-shell which I discussed in my review of the Kuiu Guide Gloves. While heavier than the Lycra, I thought that Primeflex would provide more durability and be a better match to the soft-shell of the Flex-Tex gaiters.

Modified Outdoor Research Flex-Tex Gaiters

The project was a success. With the Primeflex cuff sewn atop the gaiters’ normal cuff and a piece of webbing put through it, I can cinch down the top of the gaiter around my calf and secure it with the camlock buckle. Because the top of the gaiter has not been modified to be permanently smaller, I can still wear the gaiters over pants – although I almost always wear them next to skin. I have not done much post-holing in snow this summer, but the new cuff has provided a tight enough seal to keep out flying snow that comes from glissading down snowy slopes and kicking steps on the way up. Neither rocks, dirt, nor twigs have yet to find their way in.

  • Cuff, Webbing, and Camlock
  • A Second Sewing Style

Now that I have a proper fit, the Flex-Tex gaiters have become my preferred wear. They are breathable, water-resistant, and tough. At 5.29 ounces, the modified gaiters are only slightly lighter than the 6.98 ounces Rocky Mountain High gaiters. It is not a huge difference, but I find that I still prefer the Flex-Tex gaiters. The Rocky Mountain gaiters I never wore specifically for debris. They stayed in my pack until I encountered wet or snow. The Flex-Tex gaiters are comfortable and breathable enough to wear all the time – even when gaiters are not necessarily needed – which makes them more efficient at keeping out debris. For my type of travel, I find the Flex-Tex gaiters more functional than short gaiters that I’ve tried from other companies, such as Integral Designs and Dirty Girl.

Modified Outdoor Research Flex-Tex Gaiters

Kuiu Guide Gloves

I reviewed the Kuiu Guide Gloves on ITS Tactical. Check it out. Or just go straight to Kuiu and buy a pair. They’re that good.

Flex

At 2.6 ounces (74 grams), the Guide Glove weighs only 0.3 ounces more than a pair of Mechanix Original Gloves of the same size – an impressive feat, considering that the Guide Glove is made of much more substantial materials. In every way, the gloves have exceeded my expectations. They are more breathable, more water repellent, and provide a higher dexterity than I expected.

Photos are on Flickr.

Lighting My Ride with Twofish

For the past few years I have been using a cheap headlight from Cateye on the front of my bike. When turned on to the blink setting, it did an acceptable job of making me seen, but it did very little to light up the road. Last January I decided that I wanted to replace or supplement it with a better light.

I looked at the lights carried by various bike shops for a while, but none of them impressed me. The high end bike-specific lights are bright, to be sure, but they tend to be much more expensive than a hand-held light of comparable output.

I thought it would be neat if I could somehow attach a normal light to my handlebars. Not only would this be cheaper than purchasing the equivalent bike headlight, but the light would be multifunctional: appropriate either for my bike or my belt. None of my own hackish attempts to mount a normal light on the handlebars satisfied me, so it was with relief that I heard about a company called Twofish.

Twofish – not the cipher – is a company that makes a series of mounting devices for bikes. The two products that I purchased are the Lockblock and Bikeblock.

  • Lockblock
  • Bikeblock

The Lockblock is a piece of rubber with perpendicular “U”s on either side. Each side fastens to an object with a small piece of hook-and-loop webbing. The Bikeblock is similar, but the two “U”s are parallel, and each side fastens to its respective object with a single continuous piece of hook-and-loop webbing. Lockblocks are to be used when you want to mount an object perpendicular to something else, such as a light on handlebars. Bikeblocks are appropriate when you want to mount the object parallel to something else, such as a pump to a frame. I bought three of each.

Empty Lockblocks

My first use of the Lockblock was to replace the Cateye headlight with my old Novatac 120T. The difference was immediately noticeable on my first night-ride. The 120T lights up the road, both bringing me to the attention of motorists and bringing potholes to the attention of me.

Fenix LD20 and Novatac 120T Mounted

But I still thought it could be better. I wanted a second light.

Research showed that the Fenix LD20 was a popular choice to use in conjunction with Lockblocks. It blasts out a fair number of lumens and I liked that it ran on AA batteries rather than CR123s, so I picked one up.

Fenix LD20 and Novatac 120T Mounted

The combination of the Fenix LD20 and Novatac 120T really light up the road. The Lockblocks hold both lights securely, and they make for a safe commute on long winter nights.

Although I was happy with this setup, I wanted to try using the parallel mount of the Bikeblock to add a helmet light into the mix. The Bikeblock fastens easily and securely across the vents of my Giro Stylus. Between my two lights, the shorter profile of the Novatac 120T made it more appropriate for a helmet mount.

Bikeblock on Helmet

I’ve been running the 120T on my helmet for about a week now. It’s nice to have the light point wherever I’m looking – and the ability to flash inattentive drivers is appreciated – but the light does add a noticeable weight. It’s annoying enough that I don’t keep the light on my helmet during the day, but so far I’ve been steadily putting it back after the sun sets. I haven’t decided if I’ll keep it up there, or if I’ll ditch the helmet light idea. I think that as winter turns to spring and the days lengthen, the Bikeblock will come off of my helmet.

Bikeblock and Novatac 120T on Helmet

  • Bikeblock and Novatac 120T on Helmet
  • Bikeblock and Novatac 120T on Helmet

I also use a Bikeblock for its intended purpose – to hold a pump to the bike frame. This is much more secure than my previous method, which consisted only of two pieces of hook-and-loop webbing.

Pump Mounted with Bikeblock

Twofish’s mounts offer a serious challenge to the standard bike-light market. I’m pleased with both the Lockblock and Bikeblock and cannot see any reason to move back to a bicycle-specific headlight.

Novatac 120T Specs

  • CR123
  • Low: 0.3 Lumens (240 hours)
  • Mid: 10 Lumens (14 hours)
  • High:120 Lumens (30 minutes)

Fenix LD20 Specs

  • AA
  • Low: 5 Lumens (100 hours)
  • Mid: 30 Lumens (15 hours)
  • High: 81 Lumens (5 hours, 57 minutes)
  • Turbo: 180 Lumens (2 hours, 16 minutes)

Lanolizing Wool

Lanolin is a kind of wax that sheep and other wool-bearing animals produce to protect their coats. It is, in fact, a waterproofing agent. Any lanolin that remains in the wool after shearing is generally stripped out during the process of turning the hair into clothing, thus reducing the wool’s ability to shed water.

Commercially, lanolin is often used as a skin treatment product for humans. Lansinoh, in particular, makes a pure-lanolin nipple cream for breast-feeding mothers.

I first learned about lanolin from a comment on my review of West German wool pants. Jenne, the commenter, recommended washing wool products using something called Eucalan. Eucalan is a natural wash that deposits lanolin in the wool. Rinsing isn’t necessary with Eucalan, so much of the hassle (and danger of felting) that is usually associated with washing wool can be avoided.

For an extra treatment, Jenne recommended dissolving a small amount of Lansinoh’s pure lanolin in hot water before adding the Eucalan.

Lanolizing Wool

I was intrigued by this method. The no-rinse aspect made it simpler than carefully washing wool with Dr. Bronner’s, which was my previous choice. And increasing the health and functionality of my wool by restoring the natural oils made good sense – the same thing must be done to leather. I bought both the Eucalan and the nipple cream.

Eucalan comes in a few different scents. I first bought the unscented version, which seemed most appropriate for outdoor wear. Later I bought a jug of the Eucalyptus version. Eucalyptus oil is a deterrent to moths and fleas, so Eucalan recommends using this version before storing wool garments for a while. (The eucalyptus scent is very subtle after the wool has been dried – you’re not going to go around smelling like flowers.)

I’ve since washed my West German wool pants, West German wool knickers, Italian wool knickers, and two Pendleton wool shirts – the majority of my non-merino wool clothing – in Eucalan with added Lansinoh and have been pleased with the results. I recommend giving it a shot if you wear wool in wilderness settings.

The Process

  1. Dissolve a small amount (about one inch) of Lansinoh HPA Lanolin in hot water
  2. Add enough room-temperature water to cover the garment to be washed
  3. Add about two cap-fulls of Eucalan and mix it in
  4. Add the wool to be washed
  5. Let soak for 15 – 30 minutes
  6. Pull out the wool, hold it up, and let the water drip out for a minute or two
  7. Lay the wool out on a dry towel
  8. Roll up the towel, gently squeezing out the water
  9. Lay flat to dry for 24 – 48 hours

Lanolizing Wool

The Vagabond's Spatula

Cleaning my pot in the wilderness has always proved a challenge. I’m not hugely concerned with completely sanitizing it – that would not be realistic – but I do like to get all the food remnants out of the pot after every meal. A few extra ants in my ramen? No problem. Fungi and bacteria in the oatmeal? I’d rather avoid that.

Getting every last bit of food out of the pot with a spork doesn’t work. If I’m in a desert or on the beach, sand can be used to scrub the pot. The Equisetum family (Horsetails) are also good scrapers, due to their high silica content. But neither sand nor Horsetails are available frequently enough on my trips to make them realistic solutions. As well, cleaning the pot with those means that I’m dumping food remnants onto the ground, rather than into my belly. If I’ve humped it, I’d rather eat it.

I used to carry a piece of a green scouring pad. Those work great when the sun is available to dry them out after use. Here in Cascadia that means they work about 3 months of the year. The other 9 months – especially in winter – it proves a challenge and a hassle to dry them fully. I don’t like storing the pad with any moisture in it. Doing so would create the perfect incubator for bacteria.

Enter Crow. She had the excellent idea of using a spatula head to clean the pot. It’s a simple system:

  1. Eat dinner out of pot
  2. Clean pot with spatula, licking food remnants off of spatula as you go
  3. Boil water in pot
  4. Pour heated water from pot into bottle for tea

The pot is cleaned with the spatula. Afterward, boiling water in the pot helps to kill any nasties that might be hanging about.

I discovered this idea on Crow’s blog about a year ago. At first I took a small kitchen spatula and cut the handle off. It worked, but there was about 2” of the plastic handle inside of the head that couldn’t be removed, which translated to dead weight. Later I discovered that people actually sell spatulas with removable heads (to make them dishwasher safe, I think). I bought one of those online, but when it arrived the head was a little too small for my tastes. (In the wilderness I always treat my hands as dirty. If I’m licking the spatula, I want it to be big enough where I can hold it with my fingers near the top and lick near the bottom. I do not want to lick where my fingers are.)

About a month after I had started to use the sawed-off spatula, I discovered that GSI made exactly what I wanted: a compact scraper.

GSI Compact Scraper

At 16 grams (0.5 oz), it’s not the lightest possible solution. But it’s lighter than my first attempt, and the perfect size for my needs. The blue part is a soft rubber, like a normal spatula head. The white bit is hard plastic, meant for scraping burnt foods. (Burning your meal, I think, is a mistake you only make once. So far I’ve not actually used the white part to scrape the pot. It’s where I keep my fingers.)

My method of using the scraper differs slightly from Crow’s. I eat the meal with my spork, attempting to get as much of the food as possible. Afterward, there will still be plenty left in the pot.

Pot After Oatmeal

When the spork is of no more use, I pour some water into the pot, swish it around, and drink. (A habit I picked up in southern Idaho’s desert. Water was scarce, so if you used it to clean your pot, you still had to drink it afterward. The taste is not always entirely pleasant, but you get used to it, and are wasting no resource.) This takes care of some of the left over food, but with meals like oatmeal, there’s still gunk left over.

Pot After Water

After this precursory cleaning, I go to work with the scraper: scraping the pot clean, licking clean the spatula as I go (leave no calorie behind, I say). The pot will then be visibly clean.

Pot After Scraping

At this point, I may or may not boil water in the pot. If I have brought enough fuel for an after-meal drink, I’ll boil the water in the pot to finish cleaning it, then dump the water into an old Vitamin Water bottle for a drink. Most of the time I don’t plan on warm drinks. Either way, at the end of the process the pot will still have a little moisture in it. If I’ve just had dinner, the cleaning is complete: I’ll leave the pot till breakfast. On the other hand, if I’m moving again after the meal, I don’t like to pack my pot away wet, so I’ll wipe it down with a small piece of an absorbent camp towel.

The GSI Compact Scraper is now a permanent part of my kitchen. Since I started using it at the end of last year, it’s also the piece of gear that people request to borrow the most! (It goes in my mouth. I never lend it.) I’d recommend any wilderness traveler pick up some sort of cheap spatula or scraper.

Eagle Creek Slim Wallet

I carried the Spec-Ops THE Wallet Jr for four or five years. It’s certainly well made and, other than the tags I cut off of it, looks the same as the day I bought it. But it’s bulky, heavy, and carries more than I need. Primarily because of the bulk, I went looking for a slimmer wallet, settling on the Eagle Creek Slim Wallet (which now seems to be a discontinued product). In another couple months it will have seen a year of use.

Eagle Creek Slim Wallet

The Slim Wallet is made out of 420D Double Box HT nylon, which so far seems tough enough to survive my pocket: there is, as of yet, no noticeable damage to the wallet. It’s simple interior consists of a billfold, clear pastic ID window, and three card slots. There are actually three additional slots inside the wallet. I don’t think these were intended as such (instead they seem to just be byproducts of how the wallet was sewn), but they work to carry additional cards or hide small items.

Eagle Creek Slim Wallet

As the name implies, the wallet is incredibly thin. Perhaps not as thin as an ALL-ETT wallet (I considered one of those, but wasn’t convinced as to the durability), but a huge improvement over the Spec-Ops wallet. This took some getting used to. After years of carrying a bulky wallet, I was accustomed to feeling the wallet in my pocket, which provides some sense of security. The Slim Wallet is slim enough so that you don’t always notice that it’s there.

My only complaint about the wallet is that the billfold is just as wide as a Federal Reserve Note, which makes it somewhat tricky to get the bills in there. If the wallet was half an inch or so wider, bills could be more easily slid inside.

Billfold

I carry a few items in the wallet in addition to the normal cash, few cards, and ID.

Wallet Survival Items

There is a small repair kit, which consists of a #17 sailmaker’s needle, a #5 crewel needle, kevlar thread, a small safety pin, and a very small misch-metal ferro rod.

Wallet Repair Kit

In addition to the repair kit are two AquaMira water purification tabs, two emergency $20 bills (to be used only if I’m lying half dead in a ditch), and a small piece of Rite-in-the-Rain paper with my GPG key fingerprint. (If this sounds familiar, it’s because I keep almost identical items in my hat.)

All of these items tuck nicely inside the wallet’s hidden slots and add no noticeable weight or bulk.

For more ideas about urban wallet survival kits, check out TEOTWAWKI blog.

The Humble Boonie Hat

I’m a big fan of fancy hats. I discovered the joy of a well-made and stylish hat a couple years ago with the Duluth Oil Cloth Packer Hat. After that hat died, I tried others. My current favorites are the Tilley T3 and the (locally made) Filson Tin Cloth Packer. But as great as those hats are, sometimes it’s nice to get back to basics.

If all you want to do is keep the sun off, it’s hard to beat the boonie hat. It’s lightweight, cheap, and compresses down to fit into a pocket.

Boonie Hat: Top

Boonie Hat: Bottom

Being cotton, I find these hats to be useless in the rain, but I do tend to have a hooded hard shell with me for that purpose.

This particular boonie hat happens to be MultiCam. I bought it back when MultiCam was new and I could fool myself into thinking that it was low-profile. “Hey, nobody actually issues MultiCam, so it’s not like this hat looks very military-like. If anything it makes me look like a harmless airsofter.” Something along those lines. Now that everybody and their grandma is issuing MultiCam, it’s maybe a little more military looking. I sewed a Rebel Alliance patch on the top to make me feel better about it (and because rebelling against empires is always the cool thing to do).

Boonie Hat: Pocket

The other modification I made to this hat was to sew a little velcro on the pocket. After getting my Tilley hat, I became somewhat addicted to having a pocket in the top of my hat. Most boonie hats have them, but they’re just a slit, with no sort of closure. I don’t trust them to hold small items. Having added the velcro, I can feel sure that whatever I put in there won’t fall out.

Boonie Hat: Stash

What I keep in all my hats that have pockets in them is the same: in one ziploc bag, an emergency $20 bill (using this is to be avoided as much as possible). In another ziploc bag, I keep four AquaMira water purifying tabs and a repair kit.

This particular hat weighs 122 grams (4.3 oz) with added patch and velcro. Including the contents of the pocket, the total weight is 134 grams (4.7 oz). A nylon hat like a Tilley LT5B could save me an ounce, but for the money it’s hard to beat the boonie.

Sea to Summit Ultra-Sil Dry Sacks

I love my Sea To Summit Ultra-Sil Dry Sacks. They’re made out of a thin and slippery silnylon Cordura, which makes them tough, light, and easy to slide in and out of a pack. The Hypalon roll top closure means no water can get in or out. All the seams are double stitched and taped on the inside. In all, the Ultra-Sil sacks are some of the lightest weight dry bags out there that still maintain a good level of durability. I’ve had an 8 liter and 2 liter model for about three years. Last Fall, I picked up a 13 liter model.

Sea to Summit Ultra-Sil Dry Sacks

  • Inside Out Ultra-Sil
  • Sea to Summit Ultra-Sil Dry Sacks

8L Ultra-Sil

The 8 liter model is my most used bag. I use it primarily to carry clothing. For me, it’s the perfect size for 3 season use. During the winter, when I’m carrying more puffy clothing, I sometimes have to supplement it with a secondary sack. I’ve had the whole thing accidentally submerged multiple times and never came out with wet contents.

8L Ultra-Sil

The 8 liter sack also functions as my pillow at night. This is a bit tough on the sack, since as a pillow it normally sits directly on the ground above my sleeping pad and so gets rubbed around on the dirt and rocks. In the 3 years that I’ve used it as a pillow, I’ve only ever had one failure – and that one just after this last trip. There was a small abrasion near the seam in the middle of the bag that I noticed dripping water when I was cleaning the bag. A dab of Mcnet Silnet on the inside and the outside of the bag sealed that right up and the sack is once again waterproof.

  • 8L Ultra-Sil with Seam Sealed Abrasion
  • 8L Ultra-Sil with Seam Sealed Abrasion

2L Ultra-Sil

The smaller 2 liter bag has seen a variety of duties. It’s held a first aid kit, notes, and small clothing items like gloves and a hat. For the past 6 months it has functioned as my camera case. You may remember that back when I did an EDC post I mentioned in the photo notes for my level 2 items that I wrapped my camera in a bandanna for padding and then put that in a waterproof Aloksak. The problem with that setup is that Aloksaks aren’t incredibly durable, nor are they cheap. I can’t afford to replace them every time they fail. So I moved to putting the bandanna-wrapped camera in the 2 liter Ultra-Sil sack. It’s just as waterproof (if not more so), but also more durable. The other benefit to using the Ultra-Sil is that I have plenty of room left over in the sack to dump in my cell phone when traveling in the wilderness.

13L Ultra-Sil

The 13 liter Ultra-Sil I bought last Fall to hold my sleeping bag. Prior to this I used a Kifaru Compression Stuff Sack. The Kifaru sacks are great at compressing bulky items down. Patrick developed them to compress around the circumference of the item, rather than length wise, so that they actually fit in the bottom of a pack (strangely enough, a novel idea). They’re made of a lightweight and waterproof material, but only close with a drawstring closure. This means that water can potentially creep inside. I’ve used one of these sacks in some capacity since 2007 and never once had an item get wet, but it’s always a risk. The other issue for me is that I rarely ever max out the capacity of my pack. I can afford the space for bulky items and don’t need to compress them. So I decided to start using the Ultra-Sil sack for my sleeping bag. They don’t compress, but they guarantee that my sleeping bag will always stay dry and, due to the lack of compression straps, the Ultra-Sils are lighter than the Kifaru sacks. (The small Kifaru compression sack – which I use for both my 20F bag and my 40F bag – weighs 68 grams, or 2.4 oz.) The 13 liter is a good size for my 20F bag. The 8 liter is a better size for my 40F bag, but because I only have one 8 liter sack and it’s always used for clothing, I usually end up using the 13 liter sack when carrying my 40F bag as well.

Kifaru 20F Slick Bag in a 13L Ultra-Sil

Kifaru 20F Slick Bag in a #1 (small) Kifaru Compression Sack

The only thing that I don’t like about the Ultra-Sil sacks is lack of a grab handle on the bottom. When I stuff my sleeping bag into the sack and purge out the air, it gets packed in there pretty well. To remove it I have to hold the bottom of the sack. Since there’s no grab loop, that means that I have to pinch the bottom, which also means pinching the sleeping bag itself. It’s not a big deal, but a grab loop on the bottom would make removing the sleeping bag ever-so-slightly easier.

If you’re looking to keep gear dry without a large penalty in weight, I would strongly recommend picking up two or three of the Ultra-Sil Dry Sacks.

Sea to Summit Ultra-Sil Dry Sack

Weight

2 L Ultra-Sil
20 grams / 0.7 oz
8 L Ultra-Sil
30 grams / 1 oz
13 Ultra-Sil
42 grams / 1.5 oz